BOPP and CPP, PET, and PE packaging films Vacuum Metallizer
Applications
The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing.
Coating Samples
R2R web vacuum metallizer's features
| 1. The web coating system adopts advanced round chamber structure, the vacuum chambers contain winding( top chamber) and evaporation chambers (under); winding/unwinding devices are located in the same side of vacuum chamber, which guarantee the system working stably for a long time | ||||||||
| 2 High efficiency vacuum pumping system for a short vacuum evacuation cycle, improve the productivity efficiently. | ||||||||
| 3 The web coating system equips with holding pump to ensure energy saving | ||||||||
| 4 The deposition chamber, winding chamber are equipped with powerful cold trap pumping system, which can effectively drain the vacuum chamber and substrates moisture (temperature-120℃, the total area of the cold trap coil 2 ㎡, which improves the working efficiency of the equipment. | ||||||||
| 5 The winding system adopts four-motors constant tension control system | ||||||||
| 6 To ensure the web film’s winding speed adjust is steady, the web coating system equipped with Siemens servo motors and servo speed regulator | ||||||||
| 7 The high performance SPREADER ROLLERS can adjust the angle according to changes during the coating process to ensure the substrate rolls flatness. | ||||||||
| 8 The coating roller, from room temperature till -15℃, its cooling and heating system can prevent film’s thermal damage during deposition process. Also can open the spreader roller in vacuum chamber to absorb moisture on the roll surface. | ||||||||
| 9 The swing frame structure can adjust the winding process automatically according to winding roll’s diameter, to ensure an equal distance winding. | ||||||||
| 10 Evaporation system designed with staggered and end face clamping structure for a high deposition rate, fast deposition boats changing and good contact which ensure the high quality of uniformity, shorten the auxiliary equipment’s working time and improve working efficiency. | ||||||||
| 11 Independent aluminum wire feeding system, according to different coating process requested, both individually wire feeding for each group and overall adjustment are available. | ||||||||
| 12 The web coating system's fault alarm device provides trouble shooting tips, convenient for operator and maintenance engineer to find out and fix the troubles, back to normal production quickly. |
Royal Technology provides various R2R metallizers from small to medium, large sizes, more information, please refer to below:
| Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber | |||||||||||
| Item | Description | R2R Metallizing Machine Models | |||||||||
| RTEP1100-R | RTEP1350-R | RTEP1650-R | RTEP2050-R | RTEP2200-R | RTEP2500-R | ||||||
| Substrates Coatings | Substrate Materials Available ( thickness: μm) | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | ||||
| Substrate width (Max.)mm | 1100 | 1350 | 1700 | 2050 | 2200 | 2500 | |||||
| Roll Diameter (Max.)mm | 800 | 800 | 800 | 800 | 800 | 800 | |||||
| Core Diameter(inner)mm | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | 3"/6" | |||||
| Normal Coating speed (m/min.) | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | |||||
| Max. Coating speed (m/min.) | 720 | 720 | 720 | 720 | 720 | 720 | |||||
| Coating Rollers Temperature (℃) | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | |||||
| Coating Chamber Ultimate Pressure(Pa) | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | |||||
| Pumping Speed( @ condition of without loading, clean, room temperature) | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | |||||
| Vacuum Evaporation System | Evaporation Souce (Crucible) Qty.: groups | BN Boron nitride:12 | BN: 15 | BN:18 | BN:22 | BN: 23 | BN: 26 | ||||
| Evaporation Power (KW) | 15/group | 15/group | 15/group | 15/group | 15/group | 15/group | |||||
| Evaporation Material (Aluminum wire) | 1.8~2.0, 99.98%(purity) | ||||||||||
| Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Square Chamber | ||||||||||||
| Item | Description | R2R Metallizing Machine Models | ||||||||||
| RTEP1100-S | RTEP1350-S | RTEP1650-S | RTEP2050-S | RTEP2200-S | RTEP2500-S | RTEP3000-S | ||||||
| Substrates Coatings | Substrate Materials Available ( thickness: μm) | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 | ||||
| Substrate width (Max.)mm | 1100 | 1350 | 1700 | 2050 | 2200 | 2500 | 3000 | |||||
| Roll Diameter (Max.)mm | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | |||||
| Core Diameter(inner)mm | 3"/6" | 3"/6" | 6" | 6" | 6" | 6" | 6" | |||||
| Normal Coating speed (m/min.) | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | 400~600 | |||||
| Max. Coating speed (m/min.) | 840 | 840 | 840 | 840 | 840 | 840 | 840 | |||||
| Coating Rollers Temperature (℃) | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | -20 to 25 | |||||
| Coating Chamber Ultimate Pressure(Pa) | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | 5*10-3 | |||||
| Pumping Speed( @ condition of without loading, clean, room temperature) | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | < 8 mins, from atm to 7*10-2 | |||||
| Vacuum Evaporation System | Evaporation Souce (Crucible) Qty.: groups | BN Boron nitride:12 | BN: 15 | BN:18 | BN:22 | BN: 23 | BN: 26 | BN: 31 | ||||
| Evaporation Power (KW) | 12/group | 15/group | 18/group | 22/group | 23/group | 26/group | 31/group | |||||
| Evaporation Material (Aluminum wire) | 1.8~2.0, 99.98% (purity) | |||||||||||
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
