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BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating

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BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating
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Features
Specifications
Application: PET, PE, PVC, BOPP, CPP Films, Lables, Logos
Coating Materials: Aluminum Metallization
PVD Technology: Thermal Evaporation
Factory Location: Shanghai City, China
Worldwide Service: Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Training Service: Machine Operation, Maintenance, Coating Process Recipes, Program
Warranty: Limited Warranty 1 Year For Free, Whole Life For Machine
OEM & ODM: Available, We Support Tailor Made Design And Fabrication
High Light:

thin film coating equipment

,

thin film deposition equipment

Basic Infomation
Place of Origin: MADE IN CHINA
Brand Name: ROYAL
Certification: CE
Model Number: RT-R2R
Payment & Shipping Terms
Packaging Details: Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.
Delivery Time: 16 weeks
Payment Terms: L/C, T/T
Supply Ability: 5 sets per month
Product Description

                                  BOPP and CPP, PET, and PE packaging films Vacuum Metallizer

 

Applications

 

The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing.

 

Coating Samples

 

BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating 0  BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating 1

 

R2R web vacuum metallizer's features

 

1.  The web coating system adopts advanced round chamber structure, the vacuum chambers contain winding( top chamber) and evaporation chambers (under); winding/unwinding devices are located in the same side of vacuum chamber, which guarantee the system working stably for a long time
2 High efficiency vacuum pumping system for a short vacuum evacuation cycle, improve the productivity efficiently.
3 The web coating system equips with holding pump to ensure energy saving
4 The deposition chamber, winding chamber are equipped with powerful cold trap pumping system, which can effectively drain the vacuum chamber and substrates moisture (temperature-120℃, the total area of the cold trap coil 2 ㎡, which improves the working efficiency of the equipment.
5 The winding system adopts four-motors constant tension control system
6 To ensure the web film’s winding speed adjust is steady, the web coating system equipped with Siemens servo motors and servo speed regulator
7 The high performance SPREADER ROLLERS can adjust the angle according to changes during the coating process to ensure the substrate rolls flatness.
8 The coating roller, from room temperature till -15℃, its cooling and heating system can prevent film’s thermal damage during deposition process. Also can open the spreader roller in vacuum chamber to absorb moisture on the roll surface.
9 The swing frame structure can adjust the winding process automatically according to winding roll’s diameter, to ensure an equal distance winding.
10 Evaporation system designed with staggered and end face clamping structure for a high deposition rate, fast deposition boats changing and good contact which ensure the high quality of uniformity, shorten the auxiliary equipment’s working time and improve working efficiency.
11 Independent aluminum wire feeding system, according to different coating process requested, both individually wire feeding for each group and overall adjustment are available.
12 The web coating system's fault alarm device provides trouble shooting tips, convenient for operator and maintenance engineer to find out and fix the troubles, back to normal production quickly.

 

 

Royal Technology provides various R2R metallizers from small to medium, large sizes, more information, please refer to below:

 

                          Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber
Item Description R2R Metallizing Machine Models
RTEP1100-R RTEP1350-R RTEP1650-R RTEP2050-R RTEP2200-R RTEP2500-R
Substrates Coatings Substrate Materials Available ( thickness: μm) PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60
Substrate width (Max.)mm 1100 1350 1700 2050 2200 2500
Roll Diameter (Max.)mm 800 800 800 800 800 800
Core Diameter(inner)mm 3"/6" 3"/6" 3"/6" 3"/6" 3"/6" 3"/6"
Normal Coating speed (m/min.) 400~600 400~600 400~600 400~600 400~600 400~600
Max. Coating speed (m/min.) 720 720 720 720 720 720
Coating Rollers Temperature (℃) -20 to 25 -20 to 25 -20 to 25 -20 to 25 -20 to 25 -20 to 25
Coating Chamber Ultimate Pressure(Pa) 5*10-3 5*10-3 5*10-3 5*10-3 5*10-3 5*10-3
Pumping Speed( @ condition of without loading, clean, room temperature) < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2
Vacuum Evaporation System Evaporation Souce (Crucible) Qty.: groups BN Boron nitride:12 BN: 15 BN:18 BN:22 BN: 23 BN: 26
Evaporation Power (KW) 15/group 15/group 15/group 15/group 15/group 15/group
Evaporation Material (Aluminum wire) 1.8~2.0, 99.98%(purity)

 

 

 

                              Roll to Roll Vacuum Web Coating Equipment -Technical Specifications  - Square Chamber
Item Description R2R Metallizing Machine Models
RTEP1100-S RTEP1350-S RTEP1650-S RTEP2050-S RTEP2200-S RTEP2500-S RTEP3000-S
Substrates Coatings Substrate Materials Available ( thickness: μm) PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60 PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60
Substrate width (Max.)mm 1100 1350 1700 2050 2200 2500 3000
Roll Diameter (Max.)mm 1000 1000 1000 1000 1000 1000 1000
Core Diameter(inner)mm 3"/6" 3"/6" 6" 6" 6" 6" 6"
Normal Coating speed (m/min.) 400~600 400~600 400~600 400~600 400~600 400~600 400~600
Max. Coating speed (m/min.) 840 840 840 840 840 840 840
Coating Rollers Temperature (℃) -20 to 25 -20 to 25 -20 to 25 -20 to 25 -20 to 25 -20 to 25 -20 to 25
Coating Chamber Ultimate Pressure(Pa) 5*10-3 5*10-3 5*10-3 5*10-3 5*10-3 5*10-3 5*10-3
Pumping Speed( @ condition of without loading, clean, room temperature) < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2 < 8 mins, from atm to 7*10-2
Vacuum Evaporation System Evaporation Souce (Crucible) Qty.: groups BN Boron nitride:12 BN: 15 BN:18 BN:22 BN: 23 BN: 26 BN: 31
Evaporation Power (KW) 12/group 15/group 18/group 22/group 23/group 26/group 31/group
Evaporation Material (Aluminum wire) 1.8~2.0, 99.98% (purity)

 

 

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

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