Plastic Vacuum Metallizing Machine, High Reflection Film Deposition, Lighting Reflector Deposition
Introduction:
Royal Technology has designed, manufactured and installed over 100 sets of thermal evaporation coating systems worldwide, encompassing a variety of applications and industries, such as:
Automotive plastic exterior/interior trims
Vehicle lightings and components
Commercial, industrial and residential LED lighting reflectors
Cosmetic packages
Glassware and mirrors
Electronic consumer products
EMI shilding and NCVM films
Toy parts and sporting goods
Home appliances of washing machines and various accessories of furniture
Fashion, clocks and watches
Only to name a few, in many other areas PVD vacuum metallizing processes are continue to be used and developed in the coating industry.
The PVD metallizing process gives the objects a high shiny, reflective, metallic look which can be in different colors.
PVD Vacuum Metallization Process:
The work pieces are uploaded to the satellites which then are fixed onto the rack system
Closing the chamber door (No.1) and start the Automatic Process with HMI program
The operator unloading/loading work pieces for the other door (No.2)
After the Auto Metallization process is completed, venting process and open the door No.1; close door No.2 and repeat the cycles.
The whole process is quick and highly improves the quality and beauty of materials.
High productivity, saving operating time, production cost is reduced down sharply.
Royal Technology metallizing system is available in both vertical and horizontal orientation.
The chambers are manufactured for cylindrical and cubic shapes.
We are using the stainless steel material for fabrication and the best components in the world market for high quality and reliability of machines produced by Royal Technology. The planetary rotary system structure ensures perfectly uniform coatings.
Technical Specification:
| Description | RTEP1000 | RTEP1418 | RTEP1616 | RTEP1820 | |
| Deposition Chamber | mm | φ1000 x H1000 |
φ1400 x H1800
|
φ1600 x H1600 |
φ1800 x H2000
|
| Door Structure | set | 1 | 2 | 2 | 2 |
| Evaporation Sources | pcs | 16 | 20~28 | 24 | 32 |
| Number of Satelites | rods | 6 | 6,8 | 6,8,10 | 6,8,10, 12 |
| Effective Coating Area | mm | φ250 *6*H700 |
φ370*6*H1500 φ300*8*H1500 |
φ440*6*H1300 φ350*8 *H1300 φ300*10 *H1300 |
φ500*6*H1700 φ400*8*H1700 φ340*10*H1700 φ290*12*H1700 |
| Cycle Time | min. | 10~12 | 15 | 15 | 15~20 |
| Evaporation Power Supply | kVA | 20 | 30 | 35 | 40 |
| Plasma Cleaning Power Supply |
kVA
|
7 | 10 | 10 | 10 |
| Ultimate Vacuum | 8.0*10-4 Pa | ||||
| Pumping Speed | from atm to 9.0×10-3Pa≤10minutes ( @ room temperature, clean and unloading) | ||||
| Rotary Piston Pump Capacity | L/S | 70 | 150 | 150 | 150 *2 |
| Roots Pump Capacity | L/S | 300 | 600 | 600 | 1200 |
|
Difussion Pump Capacity (with cold trap) |
L/S | 6000 | 8000 | 8000 | 2*8000 |
| Holding Pump Capacity | L/S | 15 | 30 | 30 | 70 |
| Approximate Maxium Power | KW | 50 | 75 | 75 | 110 |
|
Approximate Average Power
|
KW | 25 | 35 | 35 | 60 |
| Approximate Weight | KG | 4500 | 7300 | 9000 | 11000 |
| Foot print (LxWxH) | mm | 3000*3000*2200 | 5000*4000*3500 | 6000*5500*3200 | 6500*6000*3800 |
Remark: Machine configuration dedicated to customer requirements, the fixutring design and workshop
layout plan supports from Royal Tech.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
PVD Vacuum Metallizing Equipment - thermal evapora... download the complet brochure, please click here.
