Bathroom Ceramic Sanitary PVD Plating Machine / Bathroom Fittings Ceramic Basin Ion Plating Equipment
Bathroom Ceramic Sanitary PVD Plating Machine takes ion plating technology to evaporate solide metals like Titanium, Chrome by cathodic arc source and condense the ionized metals on product surface to generate the Nano thin film. With the reactive gas like: Nitrogen to generate various colors.
The PVD Ion Plating Technology applied with Ceramic products has been developed and used since 1990' years; in last decades, the PVD ion plating machines have used widely in various ceramic products: ceramic tiles, ceramic mosaic wall tiles, ceramic tableware, ceramic kitchen ware, ceramic bathroom finishings like: ceramic basins, ceramic toilets, ceramic holders etc.
| Bathroom Ceramic Sanitary PVD Plating Machine General Information | |||||||||||
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1. CAC series equipment consists of: vacuum spindle & jack, jigs structure, heating & cooling, water & gas (distribution), electrical control & operation systems,substrate carrier etc. |
2. Benefits: easy to operate, compact foot print, low cost of owner ship, fast substrate exchange. |
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3. Coating Types: metal & alloy coatings, like: TiN, ZrN, CrN etc. |
4. Coating Colors: gold, silver colors etc. | ||||||||||
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5. Substrates: metal, stainless steel, glass, ceramic, brass & copper etc. |
6. Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection. |
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| Bathroom Ceramic Sanitary PVD Plating Machine Technical Advantages | |||||||||||
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1. Strong background of R&D support, focus on details of manufacturing. |
4. Powerful pump package for short cycle time and high productivity. |
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| 2. Robust rotational system design for high uptime. |
5. Unique design is friendly operation and low maintenance. |
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3. Exclusive arc sources to guaranty high coatings quality, none color difference. |
6. Turnkey coating solutions. | ||||||||||
The Bathroom Ceramic Sanitary PVD Plating Machine features
1. Vacuum chamber is vertical one open door , 304 stainless steel manufactures, vacuum chamber internal diameter from φ1400mm-Φ2000mm;
2. Vacuum system by Rotary vane pump, Roots pump and Oil Diffusion Pumps or Molecular Pump Constitution;
3. Coating system uses 1-2 intermediate frequency magnetism to control the sputtering power source, has 1-2 pair of non-balanced magnetism to control the target, and has 14-40 arc sources.
4. High efficiency pulse bias power source;
5. The gasification system uses domestically produced or the import gaseous mass flowmeter, the gas flow amount control (demonstration) meter;
6. The electrically controlled system establishment electric circuit overloaded, cuts off the water supply, dies the acousto-optics alarm device;
7. Control system (touch-screen +PLC), real time display detailed parameter, completely automatic control entire production process, and automatic memory technological parameter.
Model |
RTAC-1008 | RTAC-1012 | RTAC-1213 | RTAC-1416 | RTAC-1618 | ||||||
| Chamber Inner size | 1000x800mm | 1000x1200mm | 1250x1350mm | 1400x1600mm | 1600x1600mm | ||||||
| Power supply type | Arc power supply, filament power supply, pulse bias power supply | ||||||||||
| Structure of vacuum chamber | Vertical front door structure, rear air exhaust system and double-layer water cooling chamber | ||||||||||
| Material of vacuum chamber | stainless steel 304/316L | ||||||||||
| Ultimate vacuum | 6.0x10-4Pa (unloading, clean, drying chamber) | ||||||||||
| Vacuum Pumping Speed | from atmosphere to 8.0*10-3Pa ≤15 minutes | ||||||||||
| Vacuum pumping system | Diffusion pump or molecular pump + Roots pump + Mechanical pump + Holding pump (the specific model can be selected according to customer requirements) |
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| Arc source | 6 units or 8 units |
8 units or 10 units |
10 units or 12 units |
14 units or 16 units |
16 units or 18 units |
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| Bias power supply | 20KW/set | 20KW/set | 30KW/set | 40KW/set | 50KW/set | ||||||
| Driving Model | Planetary revolution and rotation, variable frequency speed regulation (controllable and adjustable) |
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| Heating System | Controllable and adjustable from room temperature to 450°C (PID temperature control) |
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| MFC | 3-path or 4-path process gas flow control and display system, selective automatic gassing system | ||||||||||
| Cooling System | Water circulation cooling mode, cooling water tower or industrial water cooler or deep cooling system. (Provided by customers) | ||||||||||
| Control mode | Manual/automatic integration mode, touch screen operation, PLC or computer control | ||||||||||
| Total power | 30KW | 35KW | 45KW | 60KW | 75KW | ||||||
| Alarm and protection | Alarm water shortage, over current and overvoltage, open circuit and other abnormal conditions of pumps, targets and so on and execute relevant protective measures and electric interlock function | ||||||||||
| Equipment area | W2.5m*L3.5m | W3m*L4m | W4m*L5m | W4.5m*L6m | W5m*L7m | ||||||
| Other technical parameters | Water Pressure ≥0.2MPa, Water Temperature ≤25°C, Air Pressure 0.5-0.8MPa | ||||||||||
| Remarks | The specific configuration of coating equipment can be designed according to process requirements of coating products | ||||||||||
Other customized machine sizes are vailable based on specified product dimensions and capacity demand.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
