DLC hard coating machine / DLC PECVD coating equipment / Diamond like Carbon vacuum PVD coating system
Diamond-like-Carbon coatings are used in demanding automotive, non-ferrous material machining and industrial engineering environments where component surfaces are subjected to high contact pressure, intermittent lubrication or dry sliding and rolling environments where severe abrasive and adhesive wear conditions exist. DLC coatings are also commonly applied onto various medical and dental instruments and implants to provide a dark black, anti-reflective and bio-compatible surface with enhanced tribological protection properties.
This machine is suitable to the industrial production vacuum coating system. It equips a big size plain arc ion evaporation source and can deposite high performance hard metal film by arc evaporation technology, such as TiN, TiCN,AlTiN and all kinds of other special film according to customer’s requirements.
DLC coating (diamond-like carbon) is the combination of diamond (SP3) and graphite (SP2). The physical and chemical properties of DLC are intermediate to that of diamond and graphite
DLC coatings properties
DLC coatings on sealing parts:
DLC Thin Film Coating Machine Specifications
| MODEL | RTSP800 | |||||||
| TECHNOLOGY | PECVD process- magnetron sputtering + ion source | |||||||
| CHAMBER MATERIAL | Stainless Steel (S304) | |||||||
| CHAMBER SIZE | Φ800*800mm (H) | |||||||
| CHAMBER TYPE | Regular octahedron chamber, 2-doors | |||||||
| ROTATION RACK & JIG SYSTEM | 6 (8)satellite, Max. weight: 400kgs | |||||||
| POWER SUPPLIES | Qty. of Sputtering: 2*24 KW Bias of Power Supply: 1*24W AE power supply for option Ion Source Power supply 2 sets, AE power supply for option | |||||||
| DEPOSITION MATERIAL | Cr/C | |||||||
| DEPOSITION SOURCE |
2 pairs (4 pieces) Sputtering Cathodes + 2 Ion Source Coating Area: Dia800mm*H550mm; Uniformity Area: ±10~15% |
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| CONTROL | PLC(Programmable Logic Controller) + Touch Screen ( manual+ auto+ semi-auto operation models) | |||||||
| PUMP SYSTEM | Rotary Vane Pump: SV300B - 1 set (Leybold) | |||||||
| Roots Pump: WAU1001 - 1 set (Leybold) | ||||||||
| Holding Pump: D60C-1set- (Leybold) | ||||||||
| Magnetric Rotor Suspension Molecular Pump: MAG2200 - 2 sets (Leybold) | ||||||||
| GAS MASS FLOW CONTROLLER | 3 channels, Made in America (MKS brand) | |||||||
| VACUUM GAUGE | Model: ZDF-X-LE, Made in China | |||||||
| Linear Ion Source | 2 pieces Pre-treating, plasma cleaning + assisted deposition | |||||||
| SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment | |||||||
| HEATING | Heaters: 20KW. Max. temp.: 400℃ | |||||||
| COOLING | Industrial Chiller (Cold Water) | |||||||
| POWER MAX. | 100KW (Approx.) | |||||||
| AVERAGE POWER CONSUMPTION | 45 KW (Approx.) | |||||||
| GROSS WEIGHT | T (Approx.) | |||||||
| FOOT PRINT | ( L*W*H) 4000*4000 *4000 MM | |||||||
| POWER ELECTRICAL | AC 380V/3 phases/50HZ | |||||||
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
