|
Brand Name: | ROYAL |
Model Number: | RTAS1200 |
MOQ: | 1 set |
Price: | negotiable |
Payment Terms: | L/C, D/A, D/P, T/T |
Supply Ability: | 12 sets per month |
Jewelry IPG Vacuum Coating System for Gold, Rose Gold, Black Colors, Watchstrap Ipg Coating Machine, PVD Gold Plating
IPG is a short writing of Ion Plating Gold, which it is a technology of arc and sputtering combined to deposit Gold thin film on luxury products, especially on jewerly indusry like: necklace, wedding rings, ear rings, watches, handbag accessories etc.
The Jewelry materials are mostly stainless steel 316L, brass, or alloy. After exclusively pre-treatment, jewelry manufactures can use our IPG gold plating machine directly to get the 18K rose gold or 24K real gold coatings, which highly enhance the products life and value.
Key Words: PVD Ion Plating, Gold plating, Electroplating, Adhesion, Jewelry God Plating
High Wear Resistance of PVD
ABSTRACT
Decorative hard coatings have to meet variety of requirements such as attractive colors and high wear resistance. For luxury consumer goods such as watch components, writing instruments or spectacles, some manufactures want to maintain both the high wear resistance of PVD and the “gold plate” label which provides the product with a “high quality” image. So a 3 to 5 μm layer of gold plating must therefore be deposit onto a (TiN+Au) PVD layer. This multi-layer method creates a high level of internal stress leading to adhesion defects. A complete process has to be set up in order to reduce the internal stress leading to adhesion defects.
WHY A COMBINATION OF “ GOLD PLATING” AND PVD?
Gold is still the most widely used color for decorative applications, and this is unlikely to change. For gold colored decorative hard coatings, the current state-of-the-art technique involves depositing a thin top layer of gold alloy onto a basic hard coating consisting of TiN. Unfortunately, gold alloy sputtering is a non-reactive process and for each different gold alloy a very definite color is obtained (for deposition temperatures around 200℃)
This process must not alert the final gold color without changing the gold target. Some manufactures also want to maintain both the high wear resistance of PVD and the “Gold plated” label which provides the product a high quality image. For these three seasons:
High wear resistance of the PVD layer
Gold plated label
Wide range of gold color provided by the final electroplating
A reliable process must now be found which allows a thick (3 to 5 μm) of electroplated gold onto a TiN+Au layer.
Royal Technology has 3 standard models for IPG gold plating : The IPG machine main components:
1. Cylinder Arc unit or ( steered circular cathodic arc sources)
2. Planar Ion Source for Plasma cleaning before PVD coating
3. DC Sputtering Cathode of Ag ( Gold) deposition
4. MF Sputtering Cathode of TiN film coating
IPG Gold Plating Machines Technical Specification | |||
Model | RTAC1010-SPDC | RTAC1250-SPDC | RTAC1612-SPDC |
Effective Chamber Size | Φ1000 x H1000mm | Φ1250 x H1250mm | Φ1600 x H1200mm |
Deposition Sources |
Cylinder Arc (steered circular arc for option) + DC Sputtering Cathode + Linear Ion Source |
||
Vacuum Pumping System ( Leybold Pumps + Turbo Molecular Pump)
|
SV300B - 1 set (300m³/hr) | SV300B - 1 set (300m³/hr) | SV300B - 2 set (300m³/hr) |
WAU1001-1set (1000m³/hr) |
WAU1001-1set (1000m³/hr) |
WAU2001-1set (1000m³/hr) |
|
D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | |
Turbo Molecular Pumps: 2 sets (3500L/S) |
Turbo Molecular Pumps: 2 sets (3500L/S) |
Turbo Molecular Pumps: 3 sets (3500L/S) |
|
Sputtering Power Supply | 1*24KW | 1*36KW | 2*36KW |
Arc Power Supply | 6*5KW | 7*5KW | 9*5KW |
Bias Power Supply | 1*24KW | 1*36KW | 1*36KW |
Planetary Rods | 6/8 | 12/16 | 20 |
Ultimate Vacuum | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) |
Cycle Time (depends on pump) | 40’~50’ depends on substrate material and coating recipes | ||
Working Power Requirement | 3Phase 4 lines,AC380V,50HZ,35KW | 3Phase 4 lines,AC380V,50HZ,120KW | 3Phase 4 lines,AC380V,50HZ,150KW |
Cooling Water | YES, industrial water chiller | ||
Processing Gas (99.99%) | 4 ways | 4 ways | 4 ways |
Footprint (mm) | 2000*2000*2500 | 4000*4500*3200 | 5500*5000*3200 |
Total Weight(KGS) | 4500 | 7000 | 9000 |
Total Power Consumption(Approx.) | 50KW | 110KW | 150KW |
Actual Power Consumption(Approx.) | 30KW | 60KW | 70KW |
Above technical parameters only for reference, Royaltec reserves the right for final production based on specified applications. We provide you not only the coating machine but the total coating solutions, turnkey-project service is available.
IPG Coating Samples:
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.