PVD Chrome Vacuum Metallizing Machine, Aluminum Vacuum Metallizer, Automotive LOGOs Chroming
Summary: The RTEP2525 PVD Chrome metalizing system was customized designed and manufactured for Car LOGO board reflection film deposition.
With the PVD thermal evaporation technology, which deposits thin high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.
1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually
The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Diameter: 2500mm
Inner Height: 2500mm
1.2 Material: Vacuum Chamber: SS41 mild steel
Door and flanges: SS41 mild steel
Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.
Chamber chassis SS41 mild steel with painted finishing surface treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door
1.5 Vacuum Chamber Venting Valve (including silencer)
1.6 Door: SS41 mild steel
2. Roughing Vacuum Pumping System (Backing Pump Package)
3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)
4. Electrical Control and Operation System- PLC+ Touch Screen
4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type
4.2 Evaporation Power
4.3 Evaporation Control System
4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating
4.5 Vacuum Pressure Measuring System
Vacuum Gauge: Pirani + Penning gauge
Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr
4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation
4.7 Power Load Indicator: Voltage indicator and load current indicator
5. Deposition System
5.1 Tungsten filament evaporation source
5.2 Cr/Al wires
6.1 Air Compressed Valve Control System
6.2 Cooling Water System:Water flow pipe and switch valve system
6.3 Polycold (-120~-145℃) Brooks Cryopump for option.
7. Working Environment
Compressed Air: 5~8kg/cm2
Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,
Power: 3 Phase 380V 50Hz(60Hz), 150kVA
Installation Area: (L*W*H) 6300*5600*3500mm
Exhaust: Vent for mechanical pumps
Cleaning Room is highly recommended
Royal technology has developed and built the whole supplies chains for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide the turnkey coating solutions.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.