Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors
1 set
MOQ
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Price
Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors
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Features
Basic Infomation
Place of Origin: Made in China
Brand Name: ROYAL
Certification: CE
Model Number: RTEP
High Light:

thermal evaporation unit

,

thermal evaporation equipment

Payment & Shipping Terms
Packaging Details: Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.
Delivery Time: 8~12 weeks
Payment Terms: L/C, T/T
Supply Ability: 12 sets per month
Specifications
Chamber: Vertical Orientation, 2-doors
Deposition Source: Tungsten Filament, Tungsten Board Tungsten Basket, Crucible Etc.
Deposition Materials: Tin Sn, Aluminum, Gold, Silver, Chromium, Copper, Indium, Indium Tin Oxide, Nickel
Applications: Plastic Products, Copper Ware Etc. Furniture, Dashboards, Knobs, Buttons, Plates, Fashion And Costume Jewelry Accessories, Toy Parts, Lifestyle Products, Car Lighting, Christmas Decorations
Factory Location: Shanghai City, China
Worldwide Service: Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Worldwide Service: Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Worldwide Service: Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Training Service: Machine Operation, Maintenance, Coating Process Recipes, Program
Warranty: Limited Warranty 1 Year For Free, Whole Life For Machine
Warranty: Limited Warranty 1 Year For Free, Whole Life For Machine
OEM & ODM: Available, We Support Tailor Made Design And Fabrication
OEM & ODM: Available, We Support Tailor Made Design And Fabrication
Product Description

 
Automotive lighting reflectors PVD Coating, Tin Evaporation Vacuum Deposition to Prevent Oxidization  
 
                                            2-Door Vertical Vacuum Metallizing Equipment
 
Summary:
 
The 2-door vertical PVD vacuum metallizing machine RTEP1616 is a standardized model developed in 8 years ago. The Vacuum Thermal Evaporation Coater is widely used in automotive industry, automotive lighting reflectors, car logo chroming; audio and various 3D structure products like: cameras, computers, smart phones, clocks and watches, toys and sporting products, tableware, sanitary ware, medical industry,TPU , ABS, PC, PP, PVC, PET film, nylon, metal alloy, glass, ceramics, etc.
 
Technology:
 
PVD (Physical Vapor Deposition) process “Resistant Evaporation Depositing” as an advanced coating technology to replace the traditional water-electroplating surface treatment method. The Evaporation sources: with tungsten filament, basket, boats and crucible etc by direct resistant heating to depositing materials which have lower melting point than tungsten metal: Al/Cr/Ag/Cu wires etc.
1. Decorative Coatings: ABS, PP, PC, PET, PMMA to deposit a thin film, high reflective, metallic like coating on toys, fashion and consume jewelry accessories, Christmas tree decorations, balls, buttons, shoes, mirrors.
2. Functional Coatings: protective layer: ZrO2 coatings on blades for heat insulation, AlxOx, HMDSO protective layers, EMI & NCVM on electronics.
3. Optics Coatings: Anti-Reflection coating (AF film), optical filter, color separation filter, telescope, periscope, microscope and digital camera.
 
PVD Vacuum Metallizing Advantages:
Finishes are deposited using an environmentally friendly green process;
Highly reflective, brilliant and bright colors;
High volume production, low cost, ideal solution for mass production demand.
 
Type:

  • Vertical orientation, Cylinder, 2-doors structure, front opening.

 
Design Features:

  • 2-door structure machine for an independent loading operations, higher output
  • Robust structure design and high quality configurations
  • PLC + Touch Screen Operation System, fully automatically /Manually control
  • Fast Vacuum Evacuation System
  • Exclusively designed rotating Carousel structure for easy loading/uploading
  • Easy access to the working environment for maintenance

 
 
Technical Specifications:

  • Performance

1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually

  • Structure

The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Diameter 1600mm
Inner Height: 1600mm
1.2 Material: Vacuum Chamber SUS304 (SS41 mild steel for option)
Door and flanges SUS304 (SS41 mild steel for option)
Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.
Chamber chassis SS41 mild steel with painted finishing surface treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door
1.5 Vacuum Chamber Venting Valve (including silencer)
1.6 Door: SUS304 material
 
2. Rouhging Vacuum Pumping System (Backing Pump Package)
 
3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)
 
4. Electrical Control and Operation System- PLC+ Touch Screen
 

4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type

4.2 Evaporation Power: 35kVA

4.3 Evaporation Control System

4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating

4.5 Vacuum Pressure Measuring System

Vacuum Gauge: Pirani + Penning gauge

Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr

4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation

4.7 Power Load Indicator: Voltage indicator and load current indicator
 
5. Deposition System
5.1 Tungsten filament evaporation source
5.2 Thermal evaporation materials: wires, rings, rods etc.
 
6. Sub-System

6.1 Air Compressed Valve Control System

6.2 Cooling Water System:Water flow pipe and switch valve system

6.3 Polycold (-120~-145℃) Brooks Cryopump for option.

 

 

 

  • RTEP1616 Vacuum Metalizer Layout

 

Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors 0
 

  • Working Environment

Compressed Air: 5~8kg/cm2

Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,

 

Power: 3 Phase 380V 50Hz(60Hz), 140kVA

Installation Area: (L*W*H) 6500*5500*2700mm
         Exhaust: Vent for mechanical pumps
 
 
 
Other 2-Door Vertical Vacuum Metallizing Equipment models:
 

Models

Size(mm)
Chamber Inner

Substrate Jigs (Qty.) Evaporation Power(kVA) Plasma (kVA) Cycle Time Electrical Power
RTEP1012 Φ1000xH1200 6,8,10 20 7 10'~15' depends on Product 3Phase/AC380V,50HZ
3Ph, 220 to 440V,60HZ
RTEP1416 Φ1400xH1600 6, 8,16 30 7
RTEP1418 Φ1400xH1800 6,16 35 10
RTEP1616 Φ1600xH1600 8.16 35 10
RTEP1618 Φ1600xH1800 8.16 35 10
RTEP1820 Φ1800xH2000 6 40 10
RTEP2022 Φ2000xH2200 10,12,16 40 10

 
 
Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors 1
Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors 2
Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors 3
Prevent Oxidization Vacuum Deposition Machine For Automotive Lighting Reflectors 4
 

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

 

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