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Innovative Custom PVD Machine
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Strong Adhesion Innovative Custom PVD Machine PPS Engineering Plastic Nickel Plating

Strong Adhesion Innovative Custom PVD Machine PPS Engineering Plastic Nickel Plating

Brand Name: ROYAL
Model Number: PVD-Ni1600
MOQ: 1 set
Price: negotiable
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
Detail Information
Place of Origin:
Made in China
Certification:
CE
Application:
Automotive PPS Engineering Plastic, ABS Plastic Parts
Deposition Materials:
Nickel, Chrome Etc.
Technology:
PAPVD, Plasma Assistant Physical Vapor Deposition
Properties:
Strong Adhesion, High Film Deposition Uniformity
Factory Location:
Shanghai City, China
Factory Location:
Shanghai City, China
Factory Location:
Shanghai City, China
Factory Location:
Shanghai City, China
Worldwide Service:
Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Worldwide Service:
Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Training Service:
Machine Operation, Maintenance, Coating Process Recipes, Program
Training Service:
Machine Operation, Maintenance, Coating Process Recipes, Program
Warranty:
Limited Warranty 1 Year For Free, Whole Life For Machine
OEM & ODM:
Available, We Support Tailor Made Design And Fabrication
OEM & ODM:
Available, We Support Tailor Made Design And Fabrication
Packaging Details:
Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.
Supply Ability:
10 sets per month
Highlight:

vacuum metallizing machine

,

copper plating machine

Product Description

 

Why Engineering plastics used for Automotive Industry?

 

The driving systems pursuing fuel efficiency, lightweight, emission reduction and design flexibility, when come to material’s selection, compared with metal, engineering plastic shows its advantages and unlimited potential. The PPS is so special because they contribute significantly to the qualify of life on automotive industry with theirs versatile properties: more efficient and safer, more comfortable and more beautiful; unlimited on design ideas and forming process, more flexible.

 

Why PVD coatings on Engineering Plastic?

 

PVD coating technology has been used for decades on automotive industry: car mirrors, car head and tail lighting reflectors, wheels, interior & exterior trims, EMI shield functional coatings etc.

 

1 year ago, we received a request from our local customer who is providing the electroplating services for automotive plastic components. Due to the chemical plating process is hazard to environment and operators, so they submitted a question: “Is that possible to coat Ni directly on engineering plastics to replace the electroless process?”

 

The technical properties: the deposited Ni film must have strong adhesion with PPS substrate and also good adhesion for post-treatment -- electroplating process.

 

We spent 6 months to made experiments and successfully developed the proper coating process and the result satisfy customer’s expect. Another 6 months we designed & produced 1 set industrial production Ni coating machine for our customer, it’s already put into production in May. 2020.

 

 

PVD-Ni1600 - PVD Nickel Plating Machine 

 

Deposition Chamber (mm)

Stainless Steel 304

φ1600 x H1600 (63” x 63”)

Effective Coating Zone (mm) φ1350 x H1250
Load Mass (kg) 500 ~ 1000
Number of Satellites (mm) 6 x φ 350
Pulsed Bias Power 48KW
Arc Cathode Power (KW) 9* 5
Pulsed Sputtering Power (KW) 2* 48
Vacuum Pump Mechanical, roots and diffusion pumping package
Operation Control System PLC controlled processing with Touch Screen HMI
Electrical Enclosures (mm) L x W x H

PS : 1200 x 2000 x 600

Power : 600 x 2000 x 1000

Machine configuration according to customer requirements, the fixturing design and workshop layout plan supported by Royal Technology

 

 

Machine Working Environment

 

Installation Space (L x W x H) mm 5000 x 4000 x 4000
Electrical 3 Phase, 380V, 50Hz,
Compressed Air Pressure: 0.5MPa ~0.7MPa, 5~8kg/cm2
Cooling Water

Flow rate: 80liter/min or more for Arc, sputtering sources and vacuum pumps;

Water temperature (inlet): 20~25℃

Water pressure (inlet): 0.3MPa ~ 0.4 MPa

Water pressure (outlet): less than 0.1MPa, difference between inlet and outlet about 0.3MPa.

Water quality: resistance no less than 5kΩcm

 

 

Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.